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Running a commercial kitchen is all about efficiency. Back-of-house staff must be able to perform their duties without getting in one another’s way. This is especially true if you’re operating in a space with a smaller footprint, such as a ghost kitchen.
Did you know that a commercial kitchen’s layout can significantly impact your kitchen's operations and output?
With the right kitchen setup, you can maximize your space allowing you to optimize food prep, cooking, and team performance.
But what are the popular commercial kitchen layouts when starting a ghost kitchen? And which is best for you?
Let’s discuss.
#1 Assembly line layout
An assembly line layout is built to optimize the assembly of a meal. This is typically utilized for high-volume production, catering, or items in high demand. Food preparation starts at one end, and the dish is finished by the time it reaches the end of the “line.”
This linear approach to kitchen workflow looks like this: In the first section, ingredients are prepared and assembled. From there, the line flows into the cooking area. This is followed by the plating or packaging station.
With this layout, the washing station and storage area tend to be located behind the line so as not to be in the way.
Benefits of an assembly line set up:
• Staff can focus on individual tasks rather than handling every aspect of making a dish
• Ideal for limited menus and high-volume demand
• Promotes fast and consistent production of meals
• Allows for more workers in a kitchen because they’re isolated in their stations
#2 Zoning layout
This type of layout divides the kitchen into zones according to the type of dish being made. Each station is isolated from the others and often segregated according to the type of commercial kitchen equipment or meal preparation required for that specific type of dish. A zone layout allows you to focus on assembling a wide range of menu items. Additionally, the sink and storage areas are typically closest to the entry-door, whereas the service area is closest to the exit door.
Benefits of a zone area:
• Ideal for large kitchens and multi-tasking
• Enables staff to focus on areas of expertise
• Improves kitchen flow with plenty of open areas for movement
• Makes it easier to create a wide range of meals from a larger menu
#3 Galley layout
A galley layout is often the go-to setup if you operate in a kitchen space with limited square footage. This type of layout has all of the different stations and equipment positioned along the kitchen walls. The name galley is derived from this layout's original use in boat kitchens, where space is extremely limited.
Benefits of a galley layout:
• Maximizes square footage, as seen in boats and food trucks
• Ideal for ghost kitchens that tend to be smaller than a regular commercial kitchen
#4 Island layout
With this type of restaurant kitchen layout, the chefs and the food are the stars of the show; they take center stage and can often be seen by restaurant guests. All of the cooking equipment is centered in and around the island section. And other sections, such as the food preparation area and dishwashing area, will be pushed to the kitchen’s perimeter.
Benefits of an island layout:
• The island acts as the focal point, allowing the executive chef to oversee all operations from the central spot of the kitchen
• Cooking is a key aspect of the restaurant experience, allowing guests to appreciate the artistry that goes into their meal
#5 Open layout
Like an Island layout, an open kitchen layout allows the restaurant guests to enjoy the show. This contributes to a relaxed atmosphere where the curtain is drawn back, giving the meal a sense of intimacy and experience.
In most circumstances, the setup will be circular to allow easy flow and movement. Storage and dishwashing are pushed to the back, if not entirely out of view, whereas the cooking station and prep area are in the open. This is an especially popular option for chefs who use fire and spectacle with their cooking style.
Because this type of layout is specific to the restaurant, there’s no clear blueprint. Open kitchen layouts vary depending on the square footage, cooking equipment, food style, and head chef.
Benefits of an open layout:
• Guests are treated to spectacle and transparency where the cooking process is almost as important as the meal itself
• Lends itself to an open dining atmosphere
• Ensures that kitchen staff are on their best behavior at all times
Considerations for the optimal kitchen layout
Now that we’ve reviewed the five primary layouts for a commercial kitchen, how do you determine which one is ideal for your restaurant?
Here are some factors that you should keep in mind:
Consider your space – The amount of square footage you have to work with will determine what you can or can’t do with a kitchen. Larger, more flashy layouts such as the open layout and the island layout are great for kitchens with more space. These types of layouts sacrifice the maximization of space in favor of spectacle and atmosphere, but they’d be impossible, or at least impractical, in many circumstances. If you have a small commercial kitchen space, or if you operate a ghost kitchen, an assembly line or galley layout make better use of the limited area.
Think of your menu – Your menu will have a significant impact on your commercial kitchen design. Your kitchen must be tailored to the food you serve since that will determine the necessary storage area, preparation, equipment, and cooking stations. Naturally, if you have a diverse menu, a zoning or island layout could make it easier to prepare and cook multiple different types of dishes at a single time.
What functions of the kitchen will be most important? – A kitchen needs to be able to handle storage, food prep, cooking, delivery/service, and cleaning. Some of these elements may take precedence over others depending on your menu and whether you’re serving diners and delivery or solely serving delivery orders.
Follow health codes and safety regulations – Your kitchen layout design will be irrelevant if it fails to satisfy the commercial kitchen code requirements. Be sure to obtain all of the necessary licenses and permits and that your layout is developed according to these standards. This may include:
• A certificate of occupancy
• Foodservice license
• Food handling permit
• Liquor license
Designing a ghost kitchen
Are you planning to open a ghost kitchen that is primarily focused on delivery?
If so, you will have less flexibility when it comes to a restaurant kitchen layout because it’s a smaller space and you only pay for the work area you need. The average ghost kitchen is approximately 200 square feet and can function with four staff members, whereas a brick and mortar location is approximately 2100 square feet and requires 25+ staff.
Naturally, with a larger space and more staff members, you can take greater liberties regarding layout. But with a ghost kitchen your top goal is to optimize the existing space in order to focus solely on order volume. That said, you can still be creative with the available space, tailoring it to your specific needs and chef’s workflow—you just can’t waste it.
Despite it being a smaller space, a ghost kitchen comes with many benefits, which include:
Lower overhead – With a ghost kitchen, you only pay for the space and staff that your delivery operations require. This lets you save money on rent, staffing, and the total amount of kitchen equipment you need to operate, which means you need less start-up capital.
Reduced risk – Because restaurants are a low-margin business, it is important to find ways to minimize cost and limit risky investments. Instead of opening a second traditional location, ghost kitchens allow you to expand your business without taking on the additional risk of having to manage yet another successful full-scale operation.
Improved service – A ghost kitchen is often supplemental to an existing restaurant. When this is the case, it creates specialization, allowing you to focus on in-person diners at the brick and mortar location and delivery requests at the ghost kitchen.
CloudKitchens—the natural choice for your ghost kitchen
Are you looking to open up a ghost kitchen?
If so, CloudKitchens empowers restaurants to accomplish that in a quicker time frame and at lower costs, while providing all of the tertiary support a delivery operation may need. Each ghost kitchen comes stocked with a 3 compartment sink and a commercial hood. Each ghost kitchen, such as our ghost kitchens in Austin or our ghost kitchens in Philadelphia, comes stocked with a 3 compartment sink and a commercial hood. From there, you have the freedom to design a commercial kitchen layout according to your needs.
Want to take a tour and see for yourself? Reach out today!
Reach out today!
Sources:
Lightspeed HQ. Which Commercial Kitchen Layout is Right for Your Restaurant? https://www.lightspeedhq.com/blog/commercial-kitchen-layout/
CDTFA. Permits & Licenses. https://www.cdtfa.ca.gov/services/permits-licenses.htm
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